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Dana's Mono Shock Build - A Woman Has Needs Too.

Dana wanted to step up from her Buell Blast to a bike capable
of going on the highway, but was leery of a bike that weighed more than
she thought she could comfortably handle. I convinced her that if the
weight is low in relation to the total height of the bike the bike is
much easier to handle because the riders legs and hips are balancing the
bike upright when the bike is stationary rather than having a high center
of gravity that requires a lot more upper body strength to support the
bike.
I
had bought this bike that some else had started , but it had some design
faults that had made finishing the bike impossible, that's why the previous
owner sold the bike.
The positives on the bike were: a brand new Twin Cam A
motor, which has the oil tank under the transmission helping to keep the
weight low in the frame.
Because the oil tank was under the transmission, the seat
post was able to be cut down about six inches. This made a for a low seat
height. When combined with a low center of gravity, it could be a bike
a women could easily ride, using their lower body strength, which proportionally
is greater than that of a man.
The
glaring fault in the frame was the rear suspension or lack of it. The
bike was built with an air bag to support the weight of the rear of the
bike and to make the ride height of the bike adjustable, similar to air
suspension.
The bike also had a nitrogen filled shock but no shock spring
and it's only purpose was to provide controlled rebound and dampening
for the air bag.
Sounds
good in theory. but simply it did not work. The rear suspension would
not support it's own weight let alone the weight of a rider and passenger.
The suspension was collapsed all the time, making it not
much more than a rigid frame.
The frame was also butt ugly, with a huge series of 1 1/2"
tubing, triangulated to serve as a rear fender support.
After
cutting those off, I weighed them they weigh 31 pounds. We'll find a much
more functional and cosmetically appealing way to mount the fender at
a quarter of the weight of the mass of tubing it previously had.
I'm also cutting out the supports and mounts for the airbag
and the nitrogen shock and replacing them with a single aluminum housed
coil over monoshock with adjustable bounce and rebound.
The
shock is an aftermarket shock used for street rods, it has 3 1/2" of travel,
which is significantly more than a stock softtail.
It weighs half the weight of the mass of the airbag, supports,
brackets and shock that I cut out and I think it will provide far superior
suspension to a stock softtail, sit low, I mean real low, like maybe a
18 or 19 inch seat height, and look real neat.
Gonna make some ultra radical sheetmetal so the bike looks
bad ass but it will have the reliability of a twin cam and my plans are
for it to handle like an FXR. If it all comes together, its a big winner.
I have been buying old chopper magazines from the 60's and
70's on eBay over the last year or so. These old mags are full of great
looking bikes with radical sheet metal, colorful paint jobs, innovative
stuff for the day. The articles on the bikes can be a great inspiration
and a tremendous source of knowledge.
Update: 07/21/2004
I
have pushed the build completion date up on Dana's bike so it can be shown
at the Las Vegas Bikefest in September, the 16th thru the 19th, 2004.
That gives me less than 80 days to complete this bike to get it ready
to put on display in the Envy Cycle Creations/StreetWalker Exhaust booth
at the Cashman Center Vendor Village.
We're happy to announce that Envy Cycle Creations/StreetWalker Exhaust
is a sponsor of this years Las Vegas Bikefest. Check out our display,
see Dana's Bike unveiled during the bike show, my bikes; Envy & Xcess
will be on display along with the entire StreetWalker line of pipes.
Our banners on the Main stage in the Cashman Center Vendor Village will
direct you to our booth.
Update: 07/26/2004
I've been working my ass off trying to get this bike ready to go to paint.
I think maybe I've been locked in that shop too long with no sunlight
and no outside contact. But I sat it on the floor this weekend, stood
back, looked at it and questioned where I was going with it.
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I want it to be teutonic and Geiger-ish, but I'm afraid it looks
like it belongs in the bat cave...too much?
When the paint is applied, the bikes gonna be black with candy
apple magenta metalflake tribals, black front end and candy apple
magenta powder coated wheels. Not your run of the mill park and
swap scooter.
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